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Home  »  Product Range  »  Injector Nozzle Pop Testers & Ultrasonic Cleaner

Injector Nozzle Pop Testers & Ultrasonic Cleaner

Injector Nozzle Pop Testers & Ultrasonic Cleaner is applicable in adjusting nozzle seat tightness, carrying out leakage tests, injector nozzle opening pressure, for spray pattern atomization, repetition tests as well as chatter characteristic tests. Some of the information that is common for all models of Nozzle Testers include these coming packaged in export quality thermocole and corrugated box packaging with standard accessories including 1 handle with grip, 2 High pressure pipes ('A' and 'B' type) as well as operation manual support that explains details as well as operations of injector nozzle testers and different tests it performs in package.

The range offered by us under this includes CAV England Design Injector Nozzle Tester (Model NMT 400), Bosch Design Injector Pop Tester (Model NTG 400). Other than this, we also offer Injector Nozzle Tester with Dual Scale Gauge (Model NTD 400), Injector Pop Tester with 0-600 Bar / PSI Gauge (Model NTD 600), Genuine Bosch Diesel Injector Nozzle Tester (Model EFEP 60 H), Diesel Injector Shim Kit, Ultrasonic Cleaner.

Information Common to all models of Nozzle Testers :-


CAV England Design Injector Nozzle Tester

Model: NMT 400

CAV England Design Injector Nozzle Tester is designed and developed as per standards C.A.V. England Design which assures in these nozzle testers optimum process stability as well as of achieving precise results. The tester consists of cast iron pump that comes mounted on rigid aluminum base, sheet metal oil container with 5 micron filter as well as three way shut off valve.

Further, these also feature heavy duty 150 m.m. / 6 "dial pressure gauge in range from 0-400 Bar with half inch BSP thread. Other than this, it also comes fitted with provision of genuine Bosch plunger, delivery valve and filter which assures of optimum functionality support in given applications.

Made according to standard C.A.V. England Design (Excellent long term stability and precise results - rugged, long lasting testers). The injector nozzle tester consists of :

  1. Cast iron pump mounted on a rigid aluminum base.
  2. Sheet metal oil container with a 5 micron filter
  3. Three way shut off valve
  4. Heavy duty 150 m.m. / 6 " dial pressure gauge (Range 0-400 Bar, half inch BSP thread)
  5. Fitted with genuine Bosch plunger, delivery valve and filter.


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Bosch Design Injector Pop Tester

Model: NTG 400

Bosch Design Injector Pop Tester (Model NTG 400) are available as per standard Bosch Design comprising heavy duty glycerin filled pressure gauge of 0-400 Bar that supports stabilization of vibrations in needle as well as providing for better accuracy in derived results besides meeting the demands of enhancing service life of these gauges.

The offered nozzle tester comprises of Die cast Aluminum Injection pump that is operated through hand lever as well as transparent fuel container (with 5 micron filter) and three way shut off valve. Further, the tester also features glycerin filled, stainless steel heavy duty dual scale pressure gauge that is made available in range from 0-400 Bar as well as in 0 - 6500 PSI, dial of 150 mm and thread of half inch BSP. For optimum functionality support, these also come fitted with genuine delivery valve, Bosch plunger and filter support.

The nozzle tester consists of : 
  1. Die cast Aluminum Injection pump operated by a hand lever
  2. Transparent fuel container with a 5 micron filter
  3. Three way shut off valve
  4. Glycerin filled, stainless steel heavy duty dual scale Pressure gauge (Ranges: 0-400 Bar and 0 - 6500 PSI, 150 mm Dial, half inch BSP thread) 
  5. Fitted with genuine Bosch plunger, delivery valve and filter.

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Injector Nozzle Tester with Dual Scale Gauge

Model: NTD 400

Injector Nozzle Tester with Dual Scale Gauge comprises nozzle testers featuring aluminum cast injection pumps that are operated through use of hand lever. For delivering optimum functionality support, these testers also come with semi Transparent fuel container with 5 micron genuine Bosch filter, three way shut off valve, Brass Bourdon tube Pressure gauge of 100 mm Dial and 3/8 " BSP thread. Making the nozzle tester available in range from 0 - 400 Bar & 0 - 6000 PSI, these also come fitted with genuine Bosch plunger as well as delivery valve and filter support.

The nozzle tester consists of : 
  1. Aluminum Cast Injection pump operated by a hand lever.
  2. Semi Transparent fuel container with a 5 micron genuine Bosch filter.
  3. Three way shut off valve
  4. Brass Bourdon tube Pressure gauge - 100 mm Dial, 3/8 " BSP thread Dual Scale Gauge:- 
    • Ranges: 0 - 400 Bar & 0 - 6000 PSI
  5. Fitted with genuine Bosch plunger, delivery valve and filter.



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Injector Pop Tester with 0-600 Bar / PSI Gauge

Model: NTD 600

Injector Pop Tester with 0-600 Bar / PSI Gauge comprise precision designed and constructed range of nozzle testers that are made available with aluminum cast injection pumps operated through use of hand lever.

Coming with semi transparent fuel container with 5 micron genuine Bosch filter, these are three way shut off valves featuring heavy duty Brass Bourdon tube Pressure gauge with dial of 150 mm, thread of 3/8 " BSP and working range from 0 - 600 Bar & 0 - 8500 PSI. These also come fitted with genuine Bosch plunger as well as option of delivery valve and filter so as to provide for optimum functional support.

The nozzle tester consists of :
  1. Aluminum Cast Injection pump operated by a hand lever.
  2. Semi Transparent fuel container with a 5 micron genuine Bosch filter.
  3. Three way shut off valve
  4. Heavy duty Brass Bourdon tube Pressure gauge - 150 mm Dial, 3/8 " BSP thread Dual Scale Gauge:- 
    • Ranges: 0 - 600 Bar & 0 - 8500 PSI
  5. Fitted with genuine Bosch plunger, delivery valve and filter.



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Genuine Bosch Diesel Injector Nozzle Tester

Model: EFEP 60 H

Genuine Bosch Diesel Injector Nozzle Tester comprises genuine Bosch EFEP 60H diesel injector nozzle tester that is made available under Part number F 002 DG0 901, Serial number : 230392434 and find application for adjusting nozzle seat tightness, carrying out leakage tests, for injector nozzle opening pressure, chatter characteristic tests and spray pattern atomization repetition tests.

These injection nozzles are of sizes P, R, S and T and are made available with appropriate nozzle holders complete with Transparent fuel container with filter support; EFEP 60H Unit, P/N: F 002 DG0 901; Manual Hand operating lever/Handle with grip and three way shut off valve supported by valve spindle.

These Bosch test pressure lines are of M12 ((Bosch P/N: 1 680 750 001) and M14 (Bosch P/N: 1 680 750 000) available in range of 0 - 400 BAR & 0 - 40 MPa. We make these available in standard Bosch Packaging box complete with operating instructions manual as well as packing list.
The nozzle tester comes complete with: (AS SHOWN IN IMAGES ABOVE) :-
  • EFEP 60H Unit, P/N: F 002 DG0 901
  • Transparent fuel container with filter.
  • Manual Hand operating lever / Handle with grip. Along with split pin.
  • Three way shut off valve with valve spindle. 
  • Bosch test pressure lines - M14 (Bosch P/N: 1 680 750 000) and M12 ((Bosch P/N: 1 680 750 001)
  • High quality Pressure gauge Range: 0 - 400 BAR & 0 - 40 MPa
  • Comes in the standard Bosch Packaging box
  • Comes complete with all its operating instructions manuals and packing list. (There are 3 manuals - Part numbers - 1 689 979 031 / 1 689 979 860 / 1 689 979 929)


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Diesel Injector Shim Kit

Diesel Injector Shim Kit comprises shim kit containing quality pressure shims of 4 sizes (Quantity: 15 each) and in total 60 shims. These injection nozzles of sizes P, R, S and T with appropriate nozzle holders are made available in sizes including O.D. 11.4 mm, Thickness: 0.12 mm (Quantity: 15 each), O.D. 9.8 mm, Thickness: 0.12 mm (Quantity: 15 each) , O.D. 14.2 mm, Thickness: 0.12 mm (Quantity: 15 each) and O.D. 7.0 mm, Thickness: 0.12 mm (Quantity: 15 each). With offered shims acting in increasing pressure of around 10 - 15 PSI / 1 bar when added, the quantity we ship for each size can be slightly more than 15 but never in less proportions.
  • O.D. 14.2 mm, Thickness: 0.12 mm (Quantity: 15 each)
  • O.D. 11.4 mm, Thickness: 0.12 mm (Quantity: 15 each)  
  • O.D. 9.8 mm, Thickness: 0.12 mm (Quantity: 15 each) 
  • O.D. 7.0 mm, Thickness: 0.12 mm (Quantity: 15 each)

Note: The shims will act in increasing pressure by around 10 - 15 PSI / 1 bar when added. 

Also the quantity shipped of each size may be slightly more than 15, but never lesser.

















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Ultrasonic Cleaner

Ultrasonic Cleaner is suitable for diesel fuel injection pump as well as injector service stations/workshops and finds application in petrol fuel injectors that come fitted in MPFI petrol/gasoline engines as well as cleaning carbon clogged nozzles of diesel injectors. Further, ultrasonic cleaners are also supportive of cleaning pencil nozzles of common rail / CRDI injectors having very small openings for sprays that cannot be unclogged through traditional methods. These also do not require special fluid for cleaning where a mix of soap and water is suitable enough for these ultrasonic cleaners. The finish specifications include outer body made using shock proof ABS Plastic and Inside Tank made using Stainless Steel SS-304 among others.

Details:-
  • Outer Body is made of ABS Plastic shock proof.
  • Inside Tank is made of Stainless Steel SS-304.
  • Top Cover has unbreakable Acrylic Glass for viewing the on going cleaning process

MODEL: USCH-3
  • Capacity - 2.5 liters
  • Electronic Digital display with built in timer & heater.
  • Heater temperature as well as time can be pre set as per requirement of operator.

Note: ULTRASONIC CLEANERS ARE ALSO AVAILABLE IN DIFFERENT CAPACITIES; PLEASE CONTACT US WITH YOUR REQUIREMENT.

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Nozzle Tester Model AGP 60 H

Excellent build quality nozzle tester, made according to Bosch standard - equivalent to the Bosch EFEP 60 H nozzle tester, at less than half the price - with a glycerin filled, SS body, Heavy duty, dual scale pressure gauge.

The nozzle tester consists of:-
  • Main Injection pump body molded with glass filled nylon plastic (which is as hard and rugged as iron) operated by a hand lever.
  • Fully Transparent fuel container with a 5 micron genuine Bosch filter.
  • Three way shut off valve.
  • SS body, glycerin filled pressure gauge - 100 mm Dial, 3/8 " BSP thread dual Scale Gauge:-
    Ranges: 0 - 400 Bar & 0 - 6000 PSI (See image 3 Above)
  • Packaged in export worthy thermocole and corrugated box.
  • Standard accessories:-
    - 1 handle with grip
    - 2 High pressure pipes 'A' and 'B' type with m.m. size nuts (12 X 1.5) and (14 X 1.5) for connections
    - Handle pin, O rings, etc.
  • Fitted with Original Bosch plunger and delivery valve.
    - We also provide the Operation Manual explaining the details and operation of the injector nozzle tester and the different tests it performs in the package.

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Product Range

12 Cylinder Diesel Fuel Injection Pump Test Benches 8 Cylinder Diesel Fuel Injection Pump Test Stands Dedicated Common Rail / CRDI Test Benches
Common Rail Injector & Pump Testers (CRDI Testing Kits) Common Rail Tools & Accessories Stardex Common Rail Testing Equipment
Injector Nozzle Pop Testers & Ultrasonic Cleaner Cummins Pump & Injector Test Equipment EDC / Electronic VE Pump Tester (Euro III)
Diesel Test Bench Accessories & Attachments Petrol / GDI Pumps and Injector Test Bench

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